• K0balt 6 hours ago

    Photosensitivity in WLCSP parts is not something that was “discovered” by the community.

    The data sheets for WLCSP parts specify that the part is photosensitive and often give data on how light can affect the part.

    This has been known since the inception of WLCSP, and is treated as a design parameter by responsible engineers.

    Chip manufacturers know that bare silicon chips are light sensitive, they are literally made of thousands/millions/billions of tiny solar panel junctions. CMOS imaging tech evolved from exposing cmos memory chips to a focused image. WLCSP chips are basically unpackaged silicon chips.

    None of this is a “discovery”. People have been decapoing transistors to use them as photodetectors or solar cells since people started putting metal covers on transistors to protect them from light interference. Early photo transistors were a standard npn part with a windowed can.

    If you put WLCSP parts on a PCB that will be unprotected, and photosensitivity is not an acceptable design feature, you are either a hack, or making mistakes like a NOOB and should be supervised by a senior engineer.

    It’s called reading the data sheet, before integrating a part into millions of devices. Maybe understanding what a silicon chip is made of and how semiconductor junctions work. It’s a basic engineering responsibility, and failing to do so is an abdication of your duties and responsibilities as an engineer.

    Anyway, cool story except I get the definite feel that the article was written or heavily influenced by LLM output, by the pedantic cadence and constant summarization.

    • Aurornis 5 hours ago

      > Photosensitivity in WLCSP parts is not something that was “discovered” by the community.

      The article doesn’t make that claim. There’s an entire section titled “This Wasn’t Actually Unprecedented”. It links to another article containing stories about previous examples. It discusses the root cause of WLCSP photosensitivity.

      > None of this is a “discovery”.

      The discovery was that the Raspberry Pi 2 was photosensitive, not that WLCSP parts are photosensitive. Most PCBs aren’t distributed to consumers as bare PCBs, so this issue rarely appears to end users.

      > If you put WLCSP parts on a PCB that will be unprotected, and photosensitivity is not an acceptable design feature, you are either a hack, or making mistakes like a NOOB and should be supervised by a senior engineer.

      You’re exaggerating. WLCSP photosensitivity is an uncommon phenomenon that requires a very strong and specific light source (Xenon flash, in this case) and the combination of an exposed PCB. I know there’s something about the Raspberry Pi that makes armchair quarterbacks want to find ways to call their engineers “hacks” and “NOOBS” but this is really a rare edge case. I wouldn’t be surprised if the photosensitivity was not even mentioned in the part’s data sheet.

      • K0balt 5 hours ago

        It’s not a rare edge case. Not at all. A lot of WLCSP parts will go way out of tolerances if exposed to direct sunlight. The thing that makes xenon flashes exceptionally adept at triggering malfunctions is a combination of their high intensity ant their exceptionally fast rise and fall times.

        This vulnerability, where present can be (and is commonly) exploited in alarm systems, access control devices, and other electronics that may face adversarial incentives. Light-protective covers are a very standard feature in construction of any kind of critical device that uses WLCSP parts.

        In the case of the raspberry pi, the fact that it is a hobby device is a pretty good excuse for leaving the devices unprotected, but I definitely would have included the fact that the design incorporates WLCSP parts in critical roles and that the PCB should be in a case if being used in mission critical applications, since presumably, designers integrating RPI are less likely to be experienced board-level engineers.

        My comment about being a hack or a noob really wasn’t meant for the RPI designers, though I can see how it would be easy to read it that way. I may be a bit of a literary hack, myself lol.

        • hnuser123456 2 hours ago

          Xenon flashes are also fairly broadband and emit UV that should be mostly absorbed by the glass/coatings, but maybe some still gets out at just the right energy level to flip a bunch of transistors. LEDs are comparatively very narrowband in the visible region.

        • timschmidt 4 hours ago

          > You’re exaggerating. WLCSP photosensitivity is an uncommon phenomenon that requires a very strong and specific light source

          "In 1967, Dawon Kahng and Simon Min Sze at Bell Labs proposed that the floating gate of a MOSFET could be used for the cell of a reprogrammable ROM (read-only memory).[3] Building on this concept, Dov Frohman of Intel invented EPROM in 1971,[3] and was awarded U.S. patent 3,660,819 in 1972. Frohman designed the Intel 1702, a 2048-bit EPROM, which was announced by Intel in 1971.[3]"

          "The programming process is not electrically reversible. To erase the data stored in the array of transistors, ultraviolet light is directed onto the die. Photons of the UV light cause ionization within the silicon oxide, which allows the stored charge on the floating gate to dissipate. Since the whole memory array is exposed, all the memory is erased at the same time. The process takes several minutes for UV lamps of convenient sizes; sunlight would erase a chip in weeks, and indoor fluorescent lighting over several years.[8] Generally, the EPROMs must be removed from equipment to be erased, since it is not usually practical to build in a UV lamp to erase parts in-circuit."

          https://en.wikipedia.org/wiki/EPROM

          • clysm 5 hours ago

            > Most PCBs aren’t distributed to consumers as bare PCBs, so this issue rarely appears to end users.

            In terms of hobby/maker electronics, embedded systems, etc., which the Raspberry Pi falls under, yes they absolutely are. The entire Arduino ecosystem is like this.

            • swores 4 hours ago

              Raspberry Pi does indeed have users for whom it's in the same category as things like Arduino.

              But it also has lots of users for whom it is simply a cheap computer to plug into a screen / mouse / keyboard, people for whom the only interesting things about the hardware are its price and size.

              (I've no idea what the ratio is, but I would guess the majority of customers are the latter type; though possibly not the majority of Pi's sold, since the former group contains people much more likely to buy multiple devices, whether someone like me who's bought a few for tinkering with, or someone actually doing something interesting and needing either 100s for their own project, or 1000s to go into something they're selling.)

              So what you said is true for some, but far from all, Pi consumers.

              • AStonesThrow 4 hours ago

                During the pandemic, there was a noticeable shortage of Pis on store shelves. Comments by hobbyists indicated that the existing supply was being snapped up by small-time manufacturers who had designed commercial products around the Pi as a base, and end-users weren’t receiving priority or first dibs at them.

                • KerrAvon an hour ago

                  Raspberry Pi themselves said they were prioritizing businesses over retail consumers at the time; businesses need stuff to sell to remain viable.

          • Animats an hour ago

            > you are either a hack, or making mistakes like a NOOB and should be supervised by a senior engineer.

            Right. Who put a bare chip on an open board and expected it to work?

            There have been cases of photosensitive parts in the past, where the plastic encapsulation didn't have enough carbon black. Some old parts were packaged in brown plastic that wasn't opaque enough. That's a problem from decades ago.[1]

            [1] https://electronics.stackexchange.com/questions/217423/ics-c...

            • Maxious 5 hours ago

              We played this monday morning quarterbacking 10 years ago, the datasheet Raspberry Pi used said:

              > Light-sensitive circuit protection, as claimed in literatures, is not a reality concern since silicon is only transparent to long wavelength light, which is rarely encountered in broad applications of WLCSP.

              https://web.archive.org/web/20150210111428/https://www.fairc...

              • K0balt 5 hours ago

                Well then, can’t really fault the engineers if they told users about it. Fun hobby mystery and nobody got killed. 10/10.

              • skrebbel 2 hours ago

                Offtopic but the phrase "the pedantic cadence" is new to me and I love it, thanks. I now finally have the words to express that "this feels like LLM output, and it annoys me, but I can't put my finger on it why" feeling. It's the pedantic cadence.

                • the__alchemist 5 hours ago

                  Learned something new today! I've used a handful of these. Had assumed the term was interchangeable with "BGA" from a design perspective. I.e. just pick this one if it's what the part's available in, or you want a smaller one than the QFN etc variant, and can stomach not being able to visually inspect the pins. You can usually get away with the net and footprint abstraction if not doing high speed or RF.

                  You can see how this would be overlooked: a given board may have many parts, and data sheets can be long. Usually you get good at picking out the important parts: Protocol description, pin maps, ref layouts, voltage tolerance etc. Reading the fine print certainly would have prevented this, but you can justify skipping it. Maybe less justifiable for a device like this that's produced in huge quantities though!

                  • K0balt 16 minutes ago

                    Yeah, I mean if you’re building them for your own amusement or in small quantities for noncritical applications, no biggie, who has time to read all 300 pages lol? But if you’re supposed to be engineering a board that will be produced in the millions, that extra six hours digesting the important notes in the data sheet becomes basic due diligence…. You never know what that board is going to end up controlling somewhere, and the contributions you make to human happiness by making the board more reliable are multiplied by millions.

                • skrebbel 2 hours ago

                  In case the author reads HN, I just wanted to share that I was rather irked by the writing style, the way it adds all kinds of weird irrelevant bits of info that don't actually clarify anything (eg "the same phenomenon Einstein won a Nobel Prize for explaining") and ways to make things sound more spectacular than they are (eg "Blu-Tack (yes, really)" or the whole story about "community trust").

                  I read on your about page that you use LLMs to assist your writing. Consider this comment a suggestion to depend on them less, or at least be more critical with their output. I've never been so frustrated reading a blog post as when I read yours as I flashed from interest to annoyance and back again many times.

                  • gedy 2 hours ago

                    I do agree that "assisted writing" is going to get old fast. Though your comment did made me think of as an alterative to chatting with LLMs, AI could be used to present search results on a particular topic in whatever format you prefer. E.g. these breezy writeups, tiktok style clips, youtube, podcast, "just the facts", etc. Different strokes and all that.

                    As long as it's clear it's the machine or UI, I don't mind LLM output that much.

                  • itishappy 3 hours ago

                    Fun fact: semiconductor effects are often reversible! A light emitting diode is an inefficient photovoltaic panel, and vice versa. This is relevant here because the same effect that allows you to stimulate the junctions using high intensity IR light happens in reverse: a stimulated junction emits IR light which can be detected through a thin enough package. With the right camera you could in theory take a video of specific junctions activating on chip. Efficiency makes this difficult in practice. I don't know how many photons you get per junction per clock cycle but it's not many, and those photons still need to make their way out of the package and be picked up by your sensor. I suspect getting a useful signal involves seriously overvolting the chip and/or underclocking it, so I'm not sure how "functional" of a test it would be.

                    Wish I could remember the name of the company that was working on commercializing this...

                    • diggan 3 hours ago

                      > Fun fact: semiconductor effects are often reversible! A light emitting diode is an inefficient photovoltaic panel, and vice versa

                      Another fun example: Manually rotating a DC motor produces current! Might make sense if you start out with generators I suppose, but as someone who used a DC motor "the other way" first, it was kind of counter-intuitive.

                      • itishappy 2 hours ago

                        Examples off the top of my head include:

                        * Electromagnetism (motors/generators)

                        * Photoelectricity (LEDs/PVs)

                        * Thermoelectricity (TEGs/Peltier coolers)

                        * Piezoelectricity (crystal oscillators)

                        Anybody got others?

                        • ryoshu 3 hours ago

                          A speaker is an inefficient microphone and vice-versa.

                      • Sharlin 6 hours ago

                        Another classic hardware glitch: iPhones Are Allergic to Helium [1]

                        [1] https://www.ifixit.com/News/11986/iphones-are-allergic-to-he...

                        • K0balt 5 hours ago

                          This one was actually pretty cool, since the effect of alternative environmental gasses had not been extensively documented by MEMS device manufacturers at that time.

                          It was interesting and remarkable because many engineers, despite solid diligence, might have missed the possibility unless they were well versed in MEMS manufacturing processes which were not very widely known before publication.

                          Still, it wasn’t at all surprising to the manufacturers of the parts, since using a calibrated gas mixture for initial adjustment is a standard design step.

                          • ACCount36 4 hours ago

                            And here's an excellent followup video on helium sensitivity:

                            https://www.youtube.com/watch?v=vvzWaVvB908

                          • geerlingguy 4 hours ago

                            Every even numbered Pi model had some kind of interesting quirk requiring a hardware change to 'fix':

                              - Pi 2 had the camera flash reboot issue
                              - Pi 4 had improperly implemented USB-C charging circuit, causing many PD adapters to not power it[1]
                            
                            (I still have and use both of the original models — the hardware flaw was only a problem in certain circumstances.)

                            The Pi 5 has it's funky 5V / 5A requirement (though 5V / 3A works fine if you're not using high power USB accessories, if you have a decent power adapter), but it's otherwise not had any hardware-level odd quirk on the scale of Pi 2/4.

                            So the question is: what will it be on the Pi 6?

                            [1] https://hackaday.com/2019/07/16/exploring-the-raspberry-pi-4...

                            • klysm 3 hours ago

                              Have the compute modules had similar problems?

                              • DamonHD 2 hours ago

                                Come on: "every" is clickbait and not meaningful here. My huge respect for you took a little knock.

                                • skrebbel 2 hours ago

                                  How can an HN comment be clickbait? It's just fun nerdy banter. Obviously "both" is the better word choice here but then GP couldn't make the joke about number 6 could he?

                                  • DamonHD 2 hours ago

                                    It's an overhyped style which I suspect we get trained in when writing for payment.

                                    I've tried explicitly to avoid it, but usually the subs will rewrite all headings.

                                    Jeff shouldn't be doing it here: there is no sub to blame and we're not a mouth-breathing audience...

                                    • skrebbel 2 hours ago

                                      Like I said, the joke wouldn't work as well without the "every". This is a super common joke style. I used to tell people that every company I work at goes bust (I had worked at 3 companies at the time and they all went bust), so obviously I've got a Midas touch of bankruptcy and they shouldn't hire me. It's the same joke. It's not particularly original but it's also not "an overhyped style". It's just a joke.

                                      • DamonHD 2 hours ago

                                        Maybe I'm just oversenitised by "Just 3 special weird tricks to ..." rubbish. To me when the very first word is specious and there is no other 'joke incoming' clue/sidechannel/foreshadowing, my toes curl.

                                        Jeff: I may have misjudged your intent, but know that that style may not work on British technical pendants, obviously a valuable segment of your audience... %-P

                                        In penance I offer: every person who confuses correlation and causation dies...

                                      • gopher_space an hour ago

                                        Making declaratory statements and speaking in absolutes is a traditional way for engineers to ask questions and introduce topics in a peer-to-peer environment.

                                • rini17 6 hours ago

                                  I had same issue with fancy translucent cover for my hearing aids. Sunlight at certain angles and flashes caused noise. Nobody believed me.

                                  • nickdothutton 6 hours ago

                                    Reminds me just a little of the "SPARC CPU cache corruption by radioactive decay of impurities in chip packaging" which cost me many hours in my first job.

                                    • pvg 7 hours ago
                                      • DamonHD 7 hours ago

                                        Thank you!

                                      • xeonmc 6 hours ago

                                            The intensity threshold was crucial. Regular LED camera flashes didn’t produce enough photons, but xenon flashes and laser pointers packed sufficient punch to trigger the malfunction. Even more interesting, the effect required silicon’s specific bandgap energy—meaning infrared and visible light could potentially cause problems, but only at extreme intensities.
                                        
                                        Article is confusing intensity with wavelength. Unless they’re talking about nonlinear multiphoton absorption which could inly be achieved by intense ultrafast laser pulses
                                        • goda90 6 hours ago

                                          How so? It sounds like they are saying high intensity light with wavelengths in the infrared and visible affect the chip, suggesting higher and lower wavelengths don't even with high intensity.

                                        • jdbs_alter_ego 8 minutes ago

                                          Ugh, this article smells of AI slop.

                                          For starters the "jdb" "forum user" (with a Raspberry Pi Engineer tag - i.e. an employee) never claimed to have tested the board with any sort of Samsung camera.

                                          The actual post referencing Samsung is here: https://forums.raspberrypi.com/viewtopic.php?f=28&t=99042#p6... - which has a couple of broken nested quotes.

                                          And literally the next post has jdb's replication with a Canon compact handheld.

                                          • tedunangst 2 hours ago

                                            Conclusion seems rather forced. Like if trends continue, in ten years you will 1024 babies.

                                            • tallanvor 5 hours ago

                                              I can't find a link now, but I remember a story about AT&T (I think) proudly showing off their new digital switching technology recently installed at an exchange and having the system crash when the flashes were strong enough to erase the EEPROMs they used in the system.

                                              • sidewndr46 3 hours ago

                                                The story as told is definitely made up as you can't erase an EEPROM with UV light. It's electrically erasable.

                                                If you meant 'EPROM' the story is almost certainly made up as the same company that sold you the EPROM sold you the sticker to put over the window.

                                                • DamonHD 4 hours ago

                                                  Erasing an EPROM typically took ~20 minutes of fairly intense UV, so that seems unlikely as-is.

                                                  • lambda 4 hours ago

                                                    The amount of exposure to reliably fully erase it, and the amount to flip one bit, are likely different. Flip the wrong bit and you can easily cause a crash. Yes, if you wanted to be sure to clear every bit you'd need that 20 minutes of exposure, but I wouldn't be surprised if flipping a single bit or a few of them was much easier.

                                                    • anonymousiam 4 hours ago

                                                      Two different effects being confused here. The EPROMs had a transparent window to the whole die. Bright flashes of light could disrupt the normal reading of memory, without permanently changing it. The sticker covering the window (usually with a description and version of the firmware) served multiple purposes.

                                                      • DamonHD 4 hours ago

                                                        Transient disruption of normal reads seems plausible to me. Any sort of erasure by flashes of light (visible or UV) that did not injure the humans, much less so!